09 Design

The ZERONINE Design HVF (High Volume Flow) charge pipe upgrade kit for the Mk4 Focus ST removes multiple restrictions found in the OE air charge components, substantially improving airflow and reducing the pressure-drop across the charge system. The OE components feature multiple complex sections which taper down or narrow in diameter by as much as 50% and uses a restrictive sound resonator section - all of which inhibit airflow and cause unwanted pressure buildup. The ZERONINE Design HVF version has been carefully designed as a direct swap for the OE setup and is supplied with everything needed to help increase airflow by more than 60%.Finished in a durable deep black anodised finish with matching black silicone hoses and jubilee clips, the HVF charge pipe is a must-have addition for those wanting to improve the performance and efficiency of their engine and to give a degree of headway to the turbocharger when optimising peak engine power and torque output. Note: - Our Charge Pipe Kit is designed to work in conjunction with the OEM recirculating valve. If you intend to fit an aftermarket BOV then please contact us first to confirm fitment. - When installing this kit, you need to re-use the OE seal found in the standard upper hard pipe. GO WITH THE FLOW The complete charge pipe solution Removing several inherent OE airflow restrictions and a sound resonator, the ZERONINE Design HVF charge pipe kit provides a free-flowing, larger bore option for unhindered airflow and a pressure-drop reduction for improved turbo and engine performance and efficiency WHAT'S IN THE BOX? Included hardware • HVF aluminium upper hard pipe• HVF aluminium lower hard pipe• Silicone hoses• 6 x Jubilee clips

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The ZERONINE DESIGN Performance Intercooler for the Mk3 Focus RS is a high-efficiency, direct-fit upgrade engineered to offer a significant improvement in charge air cooling, this intercooler is ideal for fast road cars, tuned vehicles, or those preparing for more demanding use.Our uprated intercooler features a substantially larger core volume than the standard Ford item, offering improved thermal efficiency and reduced intake temperatures even under sustained load. Enhancing performance further is the optimised cast end tanks, complete with larger ports for increased flow and an internal deflector for enhanced airflow management into the core - we also include larger bore silicone hoses as part of the kit.Whether you're increasing boost levels or simply want to maintain your engine's performance and stop it from derating when hot, this is the solution built for reliability and performance.Key Features and Performance Advantages:• Larger Core for Better Cooling – A high-flow, bar-and-plate core with greatly increased surface area helps manage charge temps more effectively than the restrictive OE unit.• Oversized Inlet & Outlet Ports – We’ve increased port sizing over the factory design to promote smoother airflow and support higher horsepower levels with less pressure drop.• Larger bore silicone boost hoses supplied as standard with this kit• Flow-optimised Cast End Tanks – Designed to reduce turbulence and distribute airflow evenly across the core for consistent charge temps across all cylinders.• Fully CNC-Machined Flanges – Ensures perfect sealing and fitment every time, no compromise.• Factory Fitment with Performance Gains – Bolts directly to OEM mounting points with no cutting or fabrication required.• Powder Coated Finish for Durability – Resists corrosion and offers a clean, stealthy aesthetic behind the bumper.Why Upgrade to the 09D Intercooler?The factory intercooler is built to meet minimum requirements. It doesn’t take much additional power or heat to push it beyond its limits, especially during back-to-back runs or warm climate use. Our solution addresses these issues by:- Lowering intake air temps to improve combustion efficiency.- Reducing heat soak during prolonged driving.- Supporting future power upgrades thanks to the larger core volume and port sizing.- Maintaining response and drivability with minimal pressure drop. WHAT'S IN THE BOX? Included with this upgrade • High Performance Alloy Intercooler• Large Bore Inlet and Outlet Silicone Hose Set

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The ZERONINE Design HVF (High Volume Flow) charge pipe upgrade kit for the Mk8 Fiesta ST and Puma ST removes multiple restrictions found in the OE air charge components, substantially improving airflow and reducing the pressure-drop. The OE components feature multiple highly complex sections which taper down or narrow in diameter by as much as 50% and uses a restrictive sound resonator section - all of which inhibit airflow and cause unwanted pressure buildup. The ZERONINE Design HVF version has been carefully designed as a direct swap for the OE setup and is supplied with everything needed to help increase airflow by more than 60%.Options are available to support models with (early) and without (later Mk8 Fiesta ST and all Mk8.5 Fiesta ST and Puma ST) factory re-circ valves and is finished in a durable deep black anodised finish with matching black silicone hose. A must-have addition for those wanting to improve the performance and efficiency of their engine and to give a degree of headway to the turbocharger when optimising peak engine power and torque output. Note: When installing this kit, you need to re-use the OE seal found in the standard upper hard pipe.

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The ZERONINE DESIGN intercooler upgrade allows you to optimise the performance of your Mk8/8.5 Fiesta ST, providing a substantial reduction to charge air temperature, increasing and maintaining your vehicle's power and torque output. Using a 107% larger high-performance competition bar and plate alloy core, with high-flow cast end tanks for more efficient flow characteristics versus the OE item, the ZERONINE DESIGN alloy intercooler delivers enhanced cooling, with minimal pressure drop, ensuring optimum charge air temperature and power. Designed to work with the OEM intercooler pipework and requiring no cutting to existing components at all, the 09D intercooler upgrade is a straight forward installation on your car. Core Dimensions:OE: L690mm x H140mm x D65mmZERONINE DESIGN: L610mm x H388mm x D55mm WHAT’S IN THE BOX? Included with this upgrade • High Performance Alloy Intercooler• Mounting / Support Brackets (pair)

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